Items made of carbon steel, stainless steel, cast iron or wrought iron are all likely to produce sparks. Non-ferrous metals include aluminum, copper, brass, silver and lead.
Why do sparks occur when metals are struck?
When grinding metals, sparks are produced due to friction. A rotating grinder cuts through metal molecules, rubbing them and generating heat. In the process, some particles break loose and burn due to this heat.
Does metal on metal cause sparks?
Whenever small pieces of metal come off a surface, they heat up and ignite due to friction. The sparks produced are small pieces of metal that burn when they encounter oxygen in the air. Sparks from cutting or grinding metal can be dangerous.
Does aluminum cause sparks?
In addition, aluminum may produce sparks if it is not nonferrous. Although pure non-ferrous aluminum is non-sparking, aluminum alloys are often used due to availability, cost and strength properties.
Does bronze glow?
Bronze is electrically conductive, but does not spark. These tools have a long history in mechanical engineering and combat and are an excellent addition to any tool kit. Aluminum bronze is a lightweight alternative to many of the heavier copper-based alloys. While not as strong as beryllium blends, this alloy can hold its own.
Can brass light a fire?
Unlike ferrous metals (those containing iron) that spark on impact, brass does not spark on impact. Brass is considered to be "non-sparking". Brass can also withstand low temperatures. This is important because the vaporization of LPG causes the cylinder and valve to become very cold.
Can brass cause sparks?
Sparking with a metal that has low thermal conductivity is a good thing. Copper is not good at generating sparks and has high electrical conductivity. Safety tools made of copper, such as bronze and beryllium, are unlikely to produce sparks.
Non-sparking and anti-static tools have a common purpose-to prevent fires or explosions caused by flammable materials in production facilities. However, they are all designed to prevent specific hazards and should not be confused.
Choosing a perfect type of hammer for metalsmithing or jewelry work is rarely as simple as picking up the one closest to you. Different types of hammers have different uses and each style is perfectly suited for its intended use.
In most cases, the sparks actually come from metal. For example, when a steel hammer strikes something hard and durable, such as many of the harder rocks, small pieces of steel are scraped off and thrown into the air. The energy required to tear the steel is enough to heat the bit above its ignition temperature, so the steel produces a spark that burns. The only function of the struck object is to survive the impact and scrape the metal. Therefore, any mineral with a Mohs hardness scale higher than about 6.5 (the hardness of steel) can produce sparks when struck by a steel object.
Ferrocerium is about 20% iron and the rest is mostly cerium along with lanthanum and several other "rare earth" metals. This is the material used in lighters and fire steels to make fire. You can easily strike sparks from cerium iron with a metal file, and I would expect that if you made a hammer with an iron tip, it would produce sparks when hitting almost any fairly hard object.
If sparks are going to be a problem (for example, when working on machinery where explosive gases may be present), you can use tools made of "non-sparking" alloys. These are primarily copper-based alloys, and while the bits may still be scraped off and thrown into the air, the metal used is inactive enough not to ignite into a hot spark like steel or cerium.